“intelligent layout and intensive production” as its core design concept, the plant is a modern production base integrating motor R&D, core component processing, complete machine assembly, and quality inspection. It enables a full-process closed loop from technology transformation to finished product delivery.
I. Functional Zones: Scientific Layout for Efficient Collaboration
The plant is divided into four core functional zones, connected by enclosed corridors to reduce material transfer losses:
- R&D and Innovation Zone: It includes a Motor Technology Research Institute and a prototype laboratory, equipped with electromagnetic simulation platforms, motor performance test benches and other equipment. It conducts R&D on cutting-edge technologies such as high-efficiency motors and intelligent servo systems, and completes 15-20 new product iterations annually.
- Core Component Processing Zone: Five precision processing lines are introduced, covering automatic stator winding machines, rotor die-casting equipment, and precision bearing grinders. The processing accuracy of core components reaches 0.005mm, ensuring stable quality of key motor components.
- Complete Machine Assembly Zone: It has 6 automated assembly lines (including 2 flexible customization lines) and adopts an AGV automatic material feeding system to realize precise assembly of components such as stators, rotors and end covers. The daily output of a single line reaches 300 units, and it can flexibly switch between the production of different types of motors such as servo motors and medium-high voltage motors.
- Testing and Experiment Zone: It consists of an environmental simulation laboratory (with -40℃~120℃ high-low temperature chambers and IP67 waterproof test cabins) and a life test workshop (with over 200 online aging test stations). Each motor must pass 12 indicator tests to ensure a 100% ex-factory qualification rate.
II. Intelligence and Green Development: Empowered by Technology for Low-Carbon Production
The plant deeply integrates the concepts of intelligence and green development:
- Digital Management: An MES (Manufacturing Execution System) is deployed throughout the plant to monitor equipment operation status, production progress and quality data in real time. It can automatically issue early warnings for abnormal situations, increasing production efficiency by 35% compared with traditional plants.
- Green Production: The workshops are equipped with photovoltaic roofs (with an annual power generation of 1.2 million kWh), and are supported by rainwater recycling systems and wastewater treatment devices, achieving an 80% recycling rate of production water. Environmentally friendly water-based paint is used in the motor coating process, reducing volatile organic compound emissions by 60%. The plant has been awarded the title of “Municipal-Level Green Factory”.
III. Supporting Guarantees: Detailed Protection for Safe and Efficient Operations
The plant is equipped with a 24-hour security system, an employee training center (which regularly conducts training on equipment operation and safety standards) and a logistics and storage zone (an intelligent stereoscopic warehouse that can store 15,000 finished products to meet 30 days of order turnover). These provide comprehensive guarantees for production safety and delivery efficiency, and solid support for the stable output of motors.